Mermaid Solutions Pvt Ltd

20/03/2026

20/03/2026

Rear Axle Repair & Engine Inspection of Kalmar Reach Stacker RS-05 for Operational Continuity

The Kalmar DRF450 reach stacker (Equipment ID RS-05) operated by SAGT at the Port of Colombo is a critical asset for container handling. In early 2021, this machine suffered a major mechanical breakdown in its rear axle and steering system due to wear and tear from heavy-duty service. At SAGT’s request, Mermaid Solutions Pvt Ltd mobilized to perform urgent corrective maintenance, replacing and repairing the damaged components to quickly restore the reach stacker to operability and minimize terminal downtime.

Read more at : https://www.mermaidsolution.com/portfolio/rear-axle-repair-engine-inspection-of-kalmar-reach-stacker-rs-05-for-operational-continuity/

20/03/2026

Major Overhaul of Perkins 3012-TAG2A Engine – Generator No. 1

The Perkins 3012-TAG2A engine (Generator No. 1, Engine No: SGC120229U3333B) originally installed in a 675KVA FG Wilson generator was brought in for a major overhaul by Mermaid Solutions Pvt Ltd under PO No: 4500770170, dated 30.09.2024. Prior to this engagement, the engine had undergone a previous overhaul conducted by an external third-party service provider. During the current dismantling and inspection phase, several critical deficiencies associated with the prior repair were identified, which contributed to premature component failure and overall engine performance degradation. Key Technical Observations from Previous Overhaul: – Substandard Head Gaskets: Locally fabricated head gaskets were used in the prior overhaul, which failed to conform to OEM specifications.

Read More at : https://www.mermaidsolution.com/portfolio/major-overhaul-of-perkins-3012-tag2a-engine-generator-no-1/

20/03/2026

Mermaid Solutions Pvt Ltd is proud to announce the successful overhaul of the Doosan Diesel Engine powering the Clarke Fire Pump System at ITC Hotel.

Faced with a major defect from rainwater ingress, our team executed a comprehensive engine rebuild following strict manufacturer and NFPA 20 standards. From dismantling and non-destructive testing to full component renewal and precision calibration, every step was supervised by ITC Group's esteemed consultant, Mr. Siva Kumar.

Our commitment to engineering excellence and operational reliability paved the way for a long-term partnership with the prestigious ITC Group. The fire pump engine now runs at peak performance, ensuring total compliance and safety for the facility.

✅ Root cause analysis & moisture issue resolved
✅ Genuine parts, full testing, and system calibration
✅ Detailed reporting and full handover to ITC Hotel maintenance

We continue to support critical facility systems with reliable service, expertise, and commitment to safety. For maintenance and overhaul solutions, trust Mermaid Solutions—your partner in operational excellence.

Read more at - https://www.mermaidsolution.com/portfolio/engine-overhaul-doosan-diesel-engine-clarke-fire-pump-system/

📍 ITC Hotel Colombo
🗓️ Project completed: September 2024
📞 Contact: [email protected]

18/02/2026

⚓ Powering the Nation’s Defenders! 🇱🇰

Mermaid Solutions Pvt Ltd is proud to announce the successful major overhaul of a Caterpillar 3406B diesel generator onboard SLNS Samudura of the Sri Lanka Navy.

This critical project was carried out to restore operational reliability and extend the service life of the vessel’s starboard generator — ensuring seamless performance for naval operations.

👉 Read more: https://www.mermaidsolution.com/portfolio/successful-major-overhaul-of-sri-lanka-navy-generator/